Toyota 4a-f 4a-ge Engine Repair Manual
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Install Intake Manifold
(a) Install a new gasket, the air control valve, a new gasket and the intake manifold with the seven bolts and two nuts.
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(b) Install the PCV hose.
(c) Install the manifold stay with the two bolts. Torque: 220 kg-cm (16 ft-lb, 22 N m)
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14. INSTALL T-VIS VSV AND VACUUM TANK
(a) Install the VSV and vacuum tank assembly with the ! 1998 f150 owners manual download. two bolts.
(b) Connect the vacuum hoses.
15. INSTALL THROTTLE BODY (See steps 2 and 3 page FI-86)
INSTALL CYLINDER HEAD REAR COVER AND VACUUM PIPE (w/ EGR SYSTEM)
Install a new gasket and rear cover with the two bolts.
Install a new gasket, rear cover and vacuum pipe with the four bolts.
(c) (w/ EGR System) Connect the vacuum hoses.
INSTALL INJECTOR AND DELIVERY PIPE (See steps 1 to 5 on pages FI-80 and 81)
18. INSTALL COLD START INJECTOR PIPE (See steps 2 and 3 on page FI-73)
Install the RH and LH manifold stay with the two bolt and two nut. Torque: 400 kg-cm (29 ft-lb, 39 Nm)
Install the RH manifold stay with the bolt and nut. Torque: 400 kg-cm (29 ft-lb. 39 N m)
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Assembly Of Engine
1. INSTALL OIL FILTER BRACKET (See page LU-22 or 23)
2. INSTALL OIL PUMP ASSEMBLY. OIL STRAINER AND OIL PAN
3. INSTALL WATER PUMP ASSEMBLY (See pages CO-16 and 17)
4. INSTALL CYLINDER HEAD ASSEMBLY 4A-F (See pages EM-88 to 92) 4A-GE (See pages EM-117 to 124)
5. CONNECT INLET WATER HOUSING HOSES
6. INSTALL INTAKE AND EXHAUST MANIFOLD STAYS
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7. INSTALL TIMING PULLEYS AND TIMING BELT 4A-F (See pages EM-53 to 56)
8. INSTALL RH MOUNTING BRACKET Torque: 500 kg-cm (36 ft-lb, 49 N-m)
9. INSTALL BRACKET AND ALTERNATOR
10. INSTALL A/C COMPRESSOR MOUNT (A/C only)
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11. REMOVE ENGINE ASSEMBLY FROM ENGINE STAND
12. INSTALL REAR END PLATE
13. INSTALL FLYWHEEL (M/T) OR DRIVE PLATE (A/T)
Install the flywheel or drive plate on the crankshaft. Tighten the bolts to the specified torque in two or three passes in the sequence shown. Torque:
Flywheel 4A-F 800 kg-cm (58 ft-lb. 78 N-m) 4A-GE 750 kg-cm (54 ft-lb, 74 N-m) Drive plate (4A-F) 650 kg-cm (47 ft-lb, 64 N-m)
14. INSTALL CLUTCH DISC AND COVER (M/T only)
NOTE: If necessary, inspect the clutch unit before installation.
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